Ultrasonic cleaning machine technology is widely used in the automotive industry, electronics industry, precision instruments, chemical industry, and other fields, and even applies to cleaning gold and silver jewelry, hotel dining utensils, etc. in daily life, greatly improving work efficiency and cleaning quality. With the development of the economy and the progress of science and technology, ultrasonic cleaning technology will be more widely applied in various fields of production and life.

國內外的生產實踐表明, 超聲波清洗機是現(xiàn)代工業(yè)中有效和不可缺少的清洗手段, 如汽車工業(yè)的漆前處理、電鍍行業(yè)的鍍前處理、真空離子鍍的鍍前處理等, 各種構件的清洗, 已越來越離不開超聲波清洗機。

Production practices at home and abroad have shown that ultrasonic cleaning machines are effective and indispensable cleaning methods in modern industry, such as paint pre-treatment in the automotive industry, plating pre-treatment in the electroplating industry, and vacuum ion plating pre-treatment. The cleaning of various components is increasingly inseparable from ultrasonic cleaning machines.

超聲波清洗工藝的應用在公司內部剛剛起步,它將在缸蓋生產線進行試點, 以后將逐步推廣。所示的是缸蓋超聲波清洗機的結構示意簡圖, 該超聲波清洗機由定位加緊裝置、加熱裝置、超聲波裝置、過濾裝置等組成, 可以自動和手動控制。工作節(jié)拍為5min。

The application of ultrasonic cleaning technology is just beginning within the company, and it will be piloted on the cylinder head production line, which will be gradually promoted in the future. The schematic diagram of the structure of the cylinder head ultrasonic cleaning machine is shown. The ultrasonic cleaning machine is composed of a positioning clamping device, a heating device, an ultrasonic device, a filtering device, etc. It can be automatically and manually controlled. The working rhythm is 5 minutes.

缸蓋超聲波清洗機的基本動作是:工件進入→定位夾緊→工件下降(至超聲波作用方位)→工件上升→工件旋轉瀝水(排屑)→松開工件→工件輸出。其中超聲波裝置與過濾裝置將一直工作, 加熱裝置實時控溫在65～75℃。

The basic action of the cylinder head ultrasonic cleaning machine is: workpiece entry → positioning and clamping → workpiece descent (to the direction of ultrasonic action) → workpiece rise → workpiece rotation and drainage (chip removal) → loosening the workpiece → workpiece output. The ultrasonic device and filtering device will continue to operate, and the heating device will control the temperature in real-time between 65 and 75 ℃.

缸蓋超聲波清洗機的超聲波裝置安裝在清洗槽的兩側面和底面, 工件在作用位置時三個面都會受到超聲波形成的空化作用, 因為它的體積受到限制, 所以有部分工作如噴淋、烘干等要進入下道工序ZQ766定點定位式清洗機。

The ultrasonic device of the cylinder head ultrasonic cleaning machine is installed on both sides and bottom of the cleaning tank. When the workpiece is in the working position, all three surfaces will be subjected to cavitation caused by ultrasonic waves. Due to its limited volume, some work such as spraying and drying must enter the next process ZQ766 fixed-point positioning cleaning machine.

缸蓋超聲波清洗機顯著的特點是缸蓋工件可以隨著定位加緊裝置一起上下運動和旋轉運動, 所以工件可以在不同的角度進行超聲波作用(如圖2右部分所示)。這樣, 可以通過實驗來確定恰當的超聲波作用方式。

The significant feature of the cylinder head ultrasonic cleaning machine is that the cylinder head workpiece can move up and down and rotate together with the positioning clamping device, so the workpiece can undergo ultrasonic action at different angles (as shown in the right part of Figure 2). In this way, the appropriate mode of ultrasonic action can be determined through experiments.

通過實驗可知, 缸蓋超聲波清洗機的清洗效果比較好, 螺孔、內腔等部分的雜物去除率較高, 尤其對加工表面的作用非常明顯。

Through experiments, it can be seen that the cleaning effect of the cylinder head ultrasonic cleaning machine is relatively good, with a high removal rate of impurities in screw holes, inner cavities, and other parts, especially on the machined surface.

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